High pressure die casting aluminum housing for electrical accessories

Short Description:

Product Name: High pressure aluminum die cast housing 

Industries: Telecommunications/communications/5G communications/3C components/electronics

Casting material : Aluminum alloy ADC12

Production output: 150,000 pcs/year

Die casting materials we normally use: A380,ADC12,A356, 44300,46000

Mold materials: H13, 3cr2w8v, SKD61, 8407


Product Detail

Product Tags

Product Details

Processing  Aluminum die cast/die casting/high pressure die casting
Trimming 
Deburring
Bead blasting
Surface polishing
CNC machining ,tapping ,turning 
Degreasing
Powder coating with black color
Inspection for size 
Machinery Die casting machine from 280~1650tons 
CNC Machines 130 sets including brand Brother and LGMazak
Drilling machines 6 sets 
Tapping machines 5 sets 
Degreasing line 
Automatic impregnation line 
Air tightness 8sets 
Powder coating line 
Spectrometer (raw material analysis)
Coordinate-measuring machine (CMM)
X-RAY ray machine to test air hole or porosity
Roughness tester
Altimeter
Salt spray test
Application  Aluminum casting base,motor cases, battery cases of electric vehicles, aluminum covers ,gearbox housings etc. 
Applied file format Pro/E, Auto CAD ,UG, Solid work
Lead time  35-60 days for mold , 15-30 days for production 
Main export market Western Europe,Eastern Europe, USA
Company advantage 1) ISO 9001, IATF16949,ISO14000
2) Owned die casting and powder coating workshops
3) Advanced equipment and excellent R&D Team
4) Highly skilled manufacturing process
5) A broad variety of ODM&OEM product range
6) Strict quality Control System 

Procedures of Die Casting Production:

1. Inquiry- Check all requirements are clear -->

2. Quote based on 2D and 3D drawing-->

3. Purchase Order Released-->

4. Mold design and production issues confirmed--->

5. Mold making-->

6. Part Sampling-->

7. Sample Approved-->

8. Mass production--->

9. Parts delivery--->

DFM Description of ALUMINUM DIE CASTING

Design for Manufacturing (DFM) is a term often used in engineering. It refers to the process of optimizing production to

make it as simple and cost-effective as possible. DFM focuses heavily on the manufacturing methods and processes used.

One of the main advantages of DFM is that it allows problems with the production method to be detected and solved early on

in the design phase. At this stage, issues are much less expensive to resolve than when they are discovered during or after

the production run. Applying DFM techniques allows for a reduction in the costs of manufacturing while maintaining a good or

better standard of quality.

In order to optimize the production process of aluminum die casts, the following objectives should be targeted:

1.Use the least amount of casting material possible,

2.Ensure that the part or product will easily come out of the die,

3.Minimize the solidification time for a casting,

4.Reduce as much as possible the number of secondary operations, 

5.Ensure that the final product will perform as required.

Our factory view

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We have full services except above processing ,we do the surface treatment in house including sandblasting ,chorme plating ,powder coating etc . our goal is to be your preferred partner , welcome to send us the inquiry at info@kingruncastings.com

High pressure aluminum casting telecom cover
Aluminum die casted base

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